Reproduce the part instead of re-tooling for it

◆ Production scenario · Maintenance

Reproduce the part instead of re-tooling for it

Tough functional grades for one-off replacements and legacy equipment, without waiting on a mould or a minimum tooling run.

MaterialPETG
MaterialCarbon Fiber PETG
MaterialASA
12 scenarios →

02 — What it actually costs

Legacy equipment fails on parts nobody stocks any more. Tooling for a single replacement is uneconomic, so the machine sits idle while the part is sourced.

  1. 01

    A machine stays down while a replacement is sourced from overseas

  2. 02

    Tooling cost for one part cannot be justified against the value of the part

  3. 03

    A substitute part that does not hold up fails again and costs another shutdown

03 — Why it happens

The mechanism, not the symptom

01

Downtime costs more than the part

The economics of a spare part are dominated by how long the machine is idle, not by the price of the material.

02

Toughness over stiffness for replacements

Replacement parts usually fail in service by cracking or impact, so impact resistance matters more than rigidity.

03

Documentation supports repeat production

Once a replacement works, the same specification has to be reproducible for the next failure.

04 — What we hold for you

Levers you can actually pull

01

Tough functional grades

Impact-resistant PETG and reinforced grades for service parts.

We provide A material recommendation based on how the original part failed

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02

No tooling barrier

FDM production needs no mould, so single parts are viable.

We provide A path to one part without tooling investment

03

Repeatable specification

Lot documentation so the next replacement matches this one.

We provide The same grade and parameters for the next failure

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ON THE FLOOR · tolerance held on a real part, not a spec sheet

05 — The materials

Locked at the lot, not the colour name

petg001

Core filament

Petg001

Impact-resistant and moisture-tolerant for general service parts

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petgtxw0001

Core filament

Petgtxw0001

Higher stiffness where the replacement holds a load or alignment

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07 — The path

Four steps, no leap of faith

01

Day 1

Send the failed part

Tell us the application, load and how the original part failed.

Start a project →
02

Day 2 to 3

Grade recommendation

We propose the grade and parameters based on the failure mode.

Browse materials →
04

Week 2 and beyond

Repeatable supply

Documented lots for the next replacement.

See the workflow →
FROM ONE SPOOL TO A LOCKED LOT · same grade, same batch, every reorder

08 — Your first move

Send us the part that failed

Tell us how it failed and we will recommend the grade and parameters.

Or talk to a human

The Challenge

Legacy equipment often requires spare parts that are no longer commercially available. Traditional injection molding for a spare part costs €5,000–50,000 in tooling and has a 12-week lead time. 3D printing produces a functional replacement for €10–200 in material cost and 5 days of production — but the material needs to be functional, not cosmetic. PETG for functional strength, or ASA for heat-resistant applications.

What You Get

  • Same-day quotation — receive material recommendation and price within 4 hours of submitting your part drawing
  • ±0.1mm functional tolerance — validated on the specific part geometry you submit
  • 5-day standard delivery — 3-day express available for urgent maintenance needs
  • Print parameter documentation — layer height, infill, and material lot number for your maintenance records